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PLASCOAT NG10

Polyethylene Coating Powder

GENERAL DESCRIPTION

 

Plascoat NG10 is a polyethylene powder supplied for fluidised bed coating of metal articles. The resulting coatings have a smooth and attractive finish with good edge protection and excellent covering power.

 

TYPICAL USES

 

Plascoat NG10 is ideal as a general coating material, being particularly suitable for domestic wirework applications.

 

GUIDE TO TYPICAL COATING CONDITIONS

 

Recommended Pretreatment:

For mild steel, ensure metal is clean by thorough degreasing and removal of mill scale.

 

Batch Operation:

Metal preheat temperature 300°C - 400°C, depending on metal thickness. Dip for 3-5 seconds. A post-heat cycle at 200°C may be required to develop fully the surface finish on thin items.

 

Automatic Coating Plant:

Pre-heat oven 360 - 400°C for 2 to 4 minutes

Dip 3 - 5 secs

Post-heat oven 200 - 220°C for 2 to 4 minutes

Water Quench Optional

The process temperatures used should only be the minimum to achieve an acceptable surface finish. Overheating may cause the coating to discolour later in storage or in service.

Thicknesses outside the recommended range may be detrimental to the properties of the coating.

 

For typical properties of the coating see below.

 

HEALTH AND SAFETY

 

Plascoat NG10 is supplied as a finely divided powder. Whilst there are no known health hazards associated with NG10, normal handling precautions for dealing with fine organic powders should be taken - i.e. excessive dust generation and inhaling of the powder should be avoided.

Facilities may be required for removing excess dust from the working area during the coating of certain difficult items.

 

As with all polymeric powders, the material can ignite if brought into contact with a high temperature source or ignition - particularly in the fluidised condition.

 

Reference should be made to Plascoat Health and Safety Data Sheet HS101, available on request.

 

Should the coating be required for contact with food or potable water, further details should be obtained from Plascoat.

TYPICAL PROPERTIES OF THE POWDER

 

Coverage (100% efficiency)

3.1m2/Kg at 350 µ

Particle Size

95% less than 300 µ

Bulk Density (at rest)*

0.34 g/cm3

Fluidising Characteristics

Excellent

Packaging

20 kg sacks

 

TYPICAL PROPERTIES OF THE MATERIAL

 

Specific Gravity*   0.92 g/cm3
Tensile Strength ISO 527 7 MPa
Elongation at Break ISO 527 300%
Hardness Shore A 95
  Shore D 41
Vicat Softening Point ISO 306  80 °C
Melting Point   107 °C

Environmental

Stress Cracking

ASTM D1693 > 100 hrs

 

*These values may vary from colour to colour

 

STORAGE

 

Stored in a clean dry area at 10-30°C and out of sunlight, the material should not deteriorate. However, in the interest of good housekeeping, old stocks should be used first.

 

To convert from traditional polyethylene powders to NG30 and maximise the benefits
 

The coating of refrigerator shelves in Plascoat polyethylenes

 

Pinholes on wirework items - their causes and possible solutions
 

Blower requirements for fluid bed coating

 

The coverage of white polyethylene on wire

 

 

TYPICAL PROPERTIES OF THE COATING

 

The following data applies to a 350 micron coating applied under standard conditions onto 3mm thick steel. The pre-treatment consisted of degreasing and grit-blasting.

 

Recommended Coating Thickness

300-800 microns

Appearance

Smooth/Glossy

Gloss

ISO 2813

55

Impact Strength

 

Gardner (drop weight) ISO 6272

Direct 23°C

 

2.0 Joules

Abrasion

Taber ASTM D4060/84

H18, 500g load, 1000 cycles

80 mg weight loss

Chemical Resistance*

 

 

- Dilute Acids 60°C

- Dilute Alkali 60°C

- Salts (except peroxides) 60°C

- Solvents 23°C

Fair

Fair

Fair

Not recommended

Safe Working Temperature

(Continuous in air)

60°C max

 

*Further technical advice may be obtained from Plascoat concerning the effects of particular chemicals or mixtures.

 

QUALITY

Plascoat is committed to the manufacture and supply of a wide range of thermoplastic coating powders. This service is backed by the unrivalled experience of over 50 years of powder coating application.

 

With a policy of continuous improvement to its range of products, Plascoat reserves the right to alter or amend any item. Stringent quality control procedures are carried out at every relevant stage of manufacture and Plascoat operates a quality management system approved by BSI in accordance with ISO 9001:2000.

Plascoat can also offer, through its factories in Europe, specialist plastic coating equipment, an extensive custom coating service and a size reduction service for plastics and other materials.

 

Plascoat is a subsidiary member of the IPT Group of companies.

 

Plascoat is a UK registered trade name.

 

It should be appreciated that the information given here is, to the best of our knowledge, true and accurate. However, since conditions under which our materials and equipment may be used are beyond our control, recommendations are made without warranty or guarantee.

See also    LDPE    NG30    Wireguard 10    PPA 571

 


Plascoat Systems Limited
Trading Estate,
Farnham, Surrey,
GU9 9NY
United Kingdom
Tel: +44 (0) 1252 733777
Fax: +44 (0) 1252 721250
email: sales@plascoat.com
Plascoat Europe BV
Kerkweg 11,
Postbus 9
3214ZG Zuidland
The Netherlands
Tel:+31 (0) 181 458 888
Fax:+31 (0) 181 458 877
salespce@plascoat.nl
Plascoat Corp
Crown Centre
Suite 600
5005 Rockside Rd
Cleveland
OH44131 U.S.A.
Tel: 800 489 7236
Fax:+1 216 520 1273
plascoat@nls.net
Plascoat Corp (Sales & Dist)
Punda Mercantile Inc
4115 Sherbrooke Str West,
Suite 610, Montreal,
Quebec H3Z 1K9
Call: 800 489 7236
Tel: +1 514 931 7278
Fax: +1 514 931 7200
sales@punda.com

NG10/19/04/06 /Web