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PLASCOAT PPA 662

Performance Polymer Alloy Coating

 

GENERAL DESCRIPTION

 

Plascoat PPA 662 is a polyolefin-based alloy, designed for application by a variety of techniques to give a protective coating with excellent resistance to aqueous environments. The coating gives excellent adhesion without the need for an adhesion priming coat and can withstand steady or cycling temperatures between -40°C and +65°C.

Plascoat PPA 662 is available in a limited range of colours, including Black, White, Grey & Yellow.

 

TYPICAL USES

 

Reinforcement cages, tank lining

Battery boxes

Coating of pipes/fittings, wirework

 

GUIDE TO TYPICAL COATING

CONDITIONS

 

Recommended Pretreatment:

Ensure metal is clean by thorough degreasing and removal of mill scale. To get the full benefits of the material, the metal can be blast cleaned to Swedish standard SA 2½-3.

Phosphating will assist the long term corrosion resistance in aggressive environments.

 

Batch Operation:

Metal preheat temperature minimum 280°C. Dipping time 5-20 seconds. A post-heat cycle at 170°C may be required on light items. Air cool (satin finish) or water quench (semi-gloss finish).

 

These values are only intended as a guide and will vary according to metal thickness and type.

 

For typical properties of the coating see below.

 

HEALTH AND SAFETY

 

Plascoat PPA 662 is supplied as a finely divided powder. Whilst there are no known health hazards associated with PPA 662, normal handling precautions for dealing with fine organic powders should be taken - i.e. excessive dust generation and inhaling of the powder should be avoided. Facilities may be required for removing excess dust from the working area during the coating of more difficult items.

 

As with all polymeric powders, the material can ignite if brought into contact with a high temperature source or ignition - particularly in the fluidised condition.

 

Reference should be made to Plascoat Health and Safety Data Sheet HS501, available on request.

Should the coating be required for contact with food or potable water, further details should be obtained from Plascoat.

TYPICAL PROPERTIES OF THE POWDER

 

Coverage (100% efficiency)

3.2m2/Kg at 300 µ

Particle Size

95% less than 300µ 

Bulk Density (at rest)*

0.31 g/cm3

Fluidising Characteristics

Excellent

Packaging

20 kg paper sacks

 

TYPICAL PROPERTIES OF THE MATERIAL

 

Specific Gravity*   1.03 g/cm3
Tensile Strength ISO 527 8 MPa at 20°C
Elongation at Break ISO 527 200% at 20°C
Hardness Shore A 92

Environmental

Stress Cracking

ASTM D1693 Greater than 1000 hrs
Water absorption 48 hrs at 50°C  0.10%
Dielectric Strength IEC 243 VDE 0303

42.2 KV/mm at

400-450 µ

32.0 KV/mm at 700-800 µ

Volume Resistivity IEC 93

1 x 1015 Ohm

*These values may vary from colour to colour

 

STORAGE

 

Stored in a clean, dry area at 10-30°C and out of sunlight, the material should not deteriorate. However, in the interest of good housekeeping, old stocks should be used first.

 

 

 

TYPICAL PROPERTIES OF THE COATING

 

The following data applies to a 300 micron Plascoat PPA 662 coating applied under standard conditions to a clean 3mm thick steel plate, and followed by water quenching. All tests are at 23°C unless otherwise stated.

 

Recommended Coating Thickness

300-800 microns

Appearance

Low gloss

Impact Strength

Gardner Drop Weight

1.0 Joules

Abrasion

Taber ASTM D4060/84

H18, 500g load, 1000 cycles

 

350mg weight loss

Salt Spray

 

 

ISO 7253

1000 hours: Adhesion lost up to 10mm from scribe mark. Less than 0.5mm under-film corrosion. (A phosphated substrate will improve corrosion resistance)

Chemical Resistance*

 

 

- Acids 23°C

- Alkalis 23°C

- Salts (except peroxides) 23°C

- Solvents 23°C

Good

Good

Good (except peroxides)

Poor

Adhesion

PSL, TM 19

A-1

Weathering

 

 

Colours other than black are not suitable for long term exposure to UV light.

Safe Working Temperature

Continuous in Air

+65°C max

*Further technical advice may be obtained from Plascoat concerning the effects of particular chemicals or mixtures.

QUALITY

Plascoat is committed to the manufacture and supply of a wide range of thermoplastic coating powders. This service is backed by the unrivalled experience of over 50 years of powder coating application.

 

With a policy of continuous improvement to its range of products, Plascoat reserves the right to alter or amend any item. Stringent quality control procedures are carried out at every relevant stage of manufacture and Plascoat operates a quality management system approved by BSI in accordance with ISO 9001:2000.

Plascoat can also offer, through its factories in Europe, specialist plastic coating equipment, an extensive custom coating service and a size reduction service for plastics and other materials.

 

Plascoat is a subsidiary member of the IPT Group of companies.

 

Plascoat is a UK registered trade name.

 

It should be appreciated that the information given here is, to the best of our knowledge, true and accurate. However, since conditions under which our materials and equipment may be used are beyond our control, recommendations are made without warranty or guarantee.

See also    PPA 661    PPA 665    PPA 684


Plascoat Systems Limited
Trading Estate,
Farnham, Surrey,
GU9 9NY
United Kingdom
Tel: +44 (0) 1252 733777
Fax: +44 (0) 1252 721250
email: sales@plascoat.com
Plascoat Europe BV
Kerkweg 11,
Postbus 9
3214ZG Zuidland
The Netherlands
Tel:+31 (0) 181 458 888
Fax:+31 (0) 181 458 877
salespce@plascoat.nl
Plascoat Corp
Crown Centre
Suite 600
5005 Rockside Rd
Cleveland
OH44131 U.S.A.
Tel: 800 489 7236
Fax:+1 216 520 1273
plascoat@nls.net
Plascoat Corp (Sales & Dist)
Punda Mercantile Inc
4115 Sherbrooke Str West,
Suite 610, Montreal,
Quebec H3Z 1K9
Call: 800 489 7236
Tel: +1 514 931 7278
Fax: +1 514 931 7200
sales@punda.com

PPA662/19/04/06/Web