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PLASCOAT PPA 691

Coating Powder

 

GENERAL DESCRIPTION

 

Plascoat PPA 691 is a self-adhesive powder based on a blend of polyolefins and is supplied for the fluidised bed coating of battery boxes. It provides good resistance to acids and can be over-sprayed with epoxy paints if required.

This coating meets the hardness, electrical and chemical resistance requirements of ATEX.

 

TYPICAL USES

 

Battery boxes

 

GUIDE TO TYPICAL COATING CONDITIONS

 

Recommended Pre-treatment:

Ensure metal is clean by thorough degreasing and removal of rust and mill scale. This is usually achieved through grit-blasting.

 

Batch Operation:

Metal pre-heat temperature: 240°C - 280°C depending on metal thickness.

 

Pre-heat time is usually 15-30 minutes. The battery boxes are dipped and rotated in the fluidising tank to fill and empty them in the minimum time possible. This should achieve an outside coating of 500-800 microns and an internal lining of 800 to 1200 micron.

 

The process temperature used should be the minimum to achieve an acceptable surface finish. Overheating may cause the coating to discolour later in storage or in service.

 

Thicknesses outside the recommended range may be detrimental to the properties of the coating.

 

For typical properties of the coating see below.

 

 

 

HEALTH AND SAFETY

 

Plascoat PPA 691 is supplied as a finely divided powder. Whilst there are no known health hazards associated with PPA 691, normal handling precautions for dealing with fine organic powders should be taken - i.e. excessive dust generation and inhaling of the powder should be avoided. Facilities may be required for removing excess dust from the working area during the coating of certain difficult items.

 

As with all polymeric powders, the material can ignite if brought into contact with a high temperature source or ignition - particularly in the fluidised condition.

 

Reference should be made to Plascoat Health and Safety Data Sheet HS512, available on request.

TYPICAL PROPERTIES OF THE POWDER

 

Coverage (100% efficiency)

3.1m2/kg at 350 µ

1.1m2/kg at 1000 µ

Particle Size

< 350 µ 

Bulk Density (at rest)*

0.35 g/cm3

Fluidising Characteristics

Excellent

Packaging

20 kg paper sacks

 

TYPICAL PROPERTIES OF THE MATERIAL

 

Specific Gravity*   0.94 g/cm3
Tensile Strength ISO 527 12 MPa
Elongation at Break ISO 527 100%
Hardness Shore A 98
  Shore D 56
Vicat softening point ISO 306 80°C
Melting point   105°-125°C
Brittleness temperature ASTM D746 -70°C

Environmental

Stress Cracking

ASTM D1693 Greater than 1000 hrs
Toxicity index** NES 7 1.8
Auto-ignition temperature VDE 0304 T4 >340°C
Flammability UL94 (3mm moulding)

(see also properties of the coating)

Unrated
Dielectric strength IEC 60243 46kV/mm at 380μm
Breakdown voltage IEC 60243 17.8kV at 380μm
Comparative tracking index (CTI value) IEC 60112 > 650 Volts
Surface resistivity IEC 60093 2.23 X 1010 MegaΩ
Water absorption ASTM D570-81 <0.03%

 

* These values may vary from colour to colour

** These figures are based on test results obtained with similar materials

 

STORAGE

 

Stored in a clean, dry area at ambient temperature the material will not deteriorate. However, in the interest of good housekeeping, stocks should be rotated.

 

 

TYPICAL PROPERTIES OF THE COATING

 

The following data applies to a 600 micron coating applied under standard conditions, onto 3mm thick steel. The pre-treatment consisted of degreasing and shot-blasting.

 

Recommended Coating Thickness

600 -1200 microns

Appearance

Smooth, low gloss

Gloss

ISO 2813

50

Impact Strength

 

Gardner (drop weight) ISO 6272

Direct 23°C

 

2.5 Joules

Abrasion

Taber ASTM D4060/84

H18, 500g load, 1000 cycles

 

80 mg weight loss

Weathering

 

QUV, 2000 hrs

Salt spray ASTM B117 1000 hrs

No cracking or crazing

No blistering or corrosion

Chemical Resistance (at 23°C)

- Dilute Acids 60°C

- Dilute Alkali 60°C

- Salts (except peroxides)

- Solvents 23°C

Good

Fair

Fair

Not recommended

Burning characteristics:
Ignitability**
Surface spread of flame**
Fire propagation**
Flammability**
 
BS476: Pt5 1979 - 500μm coating
BS476: Pt7 1979 - 500μm coating
BS476: Pt6 1989 - 500μm coating
UL94
 

P - not easily ignitable

Class 2

I=0.2

V0 as 500μ coating on 3mm steel (see also properties of the material)

Safe Working Temperature

 

70°C max. continuous

 

** These figures are based on test results obtained with similar materials

QUALITY

Plascoat is committed to the manufacture and supply of a wide range of thermoplastic coating powders. This service is backed by the unrivalled experience of over 50 years of powder coating application.

 

With a policy of continuous improvement to its range of products, Plascoat reserves the right to alter or amend any item. Stringent quality control procedures are carried out at every relevant stage of manufacture and Plascoat operates a quality management system approved by BSI in accordance with ISO 9001:2000.

Plascoat can also offer, through its factories in Europe, specialist plastic coating equipment, an extensive custom coating service and a size reduction service for plastics and other materials.

 

Plascoat is a subsidiary member of the IPT Group of companies.

 

Plascoat is a UK registered trade name.

 

It should be appreciated that the information given here is, to the best of our knowledge, true and accurate. However, since conditions under which our materials and equipment may be used are beyond our control, recommendations are made without warranty or guarantee.

See also    PPA 684    PPA 665    PPA 571    Wireguard 10    PPA 684 colour range


Plascoat Systems Limited
Trading Estate,
Farnham, Surrey,
GU9 9NY
United Kingdom
Tel: +44 (0) 1252 733777
Fax: +44 (0) 1252 721250
email: sales@plascoat.com
Plascoat Europe BV
Kerkweg 11,
Postbus 9
3214ZG Zuidland
The Netherlands
Tel:+31 (0) 181 458 888
Fax:+31 (0) 181 458 877
salespce@plascoat.nl
Plascoat Corp
Crown Centre
Suite 600
5005 Rockside Rd
Cleveland
OH44131 U.S.A.
Tel: 800 489 7236
Fax:+1 216 520 1273
plascoat@nls.net
Plascoat Corp (Sales & Dist)
Punda Mercantile Inc
4115 Sherbrooke Str West,
Suite 610, Montreal,
Quebec H3Z 1K9
Call: 800 489 7236
Tel: +1 514 931 7278
Fax: +1 514 931 7200
sales@punda.com

PPA691/08/03/05/WGO